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✦ CAE ENGINEER & PRODUCT Designer

AKASH B A

“I don’t rely on guesswork. I simulate every design I work on and validate it with purpose.”

CAE Engineer & 3D Designer

Skilled 3D Designer with expertise in SolidWorks and AutoCAD, backed by hands-on experience in ANSYS for simulation. Passionate about leveraging technical skills to drive project success and deliver high-quality results.

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1+Years Exp.

# A Benevolent Designer with Flawless Vision

I'm a passionate CAE Engineer with expertise in 3D design and computational fluid dynamics. My journey in engineering has been driven by curiosity and a desire to create innovative solutions. With proficiency in industry-standard tools like SolidWorks, AutoCAD, ANSYS, and STAR-CCM+, I bring ideas to life through precise modeling and simulation.
I have also achieved a CGPA of 8.99 — First Class with Distinction, completing my B.E. Mechanical and Mechatronics Engineering with a specialization in Additive Manufacturing at SNS College of Engineering, Coimbatore, Tamil Nadu, India, reflecting my strong academic performance and dedication.

Beyond technical skills, I'm a team player who thrives in collaborative environments. I've led design teams, mentored peers, and consistently delivered projects that exceed expectations. My goal is to contribute to cutting-edge engineering solutions that make a real-world impact.

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Design
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FEA Simulations
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CFD Simulations

Currently working as a CAE Engineer Trainee at GNS Engineering India Pvt. Ltd.

GNS Engineering India Pvt. Ltd. is a specialized engineering services company focused on Computer-Aided Engineering (CAE), simulation, and product development solutions for the automotive industry. The company provides expertise in finite element analysis (FEA), meshing, durability, crash, and structural simulations using industry-standard tools such as Generator4, and Animator4. Working closely with global automotive clients, GNS Engineering supports the development and validation of vehicle components and systems, helping deliver high-quality engineering solutions. With a strong emphasis on technical excellence, innovation, and continuous learning, GNS Engineering provides engineers with valuable exposure to advanced CAE methodologies and real-world automotive projects.

Akash

Experience & Education

Work Experience

Jun 2026 — Present
CAE Engineer Trainee
GNS ENGINEERING INDIA PVT LTD
Training in Generator4 and Animator4 for CAE model preparation, meshing, and post-processing. Learning industry-standard simulation workflows and mesh quality improvement techniques.
Apr 2026 — May 2026
CAE Intern - Battery Thermal Management Systems (BTMS)
Simulation Lab ®
Conducted CFD and thermal simulations of EV battery thermal management systems using ANSYS Fluent. Evaluated thermoelectric (Peltier) cooling performance and temperature regulation under steady-state conditions. Investigated heat transfer characteristics to optimize battery cooling efficiency.
Nov 2025 — Feb 2026
Freelance CAE Engineer ( Project- Based Work )
heriot watt university, malaysia (students)
Worked as a Freelance CAE Engineer, focusing on CFD and FEA analysis for mechanical and aerodynamic applications. Completed multiple projects including the design and simulation of single, double, and triple rotor wind turbines using SolidWorks (CAD & CFD) and ANSYS (FEA), along with detailed technical reporting.
Performed airflow simulation in a wave chamber pipe using SolidWorks for design and STAR-CCM+ for CFD analysis, optimizing flow behavior and performance. Designed a SpiRobs – logarithmic spiral-shaped robotic tentacle, focusing on innovative mechanical design concepts.
Delivered simulation and design support for academic projects, including collaboration with students from Heriot-Watt University Malaysia, applying engineering principles to real-world problems.
July 2025 — Nov 2025
CAE in Motorspots
Self
1. Go-Kart Design and Simulation ( July 2025 - Sept 2025 )
2. Formula 1 Design and Validation – Case Study ( Oct 2025 - Nov 2025 )
Nov 2023 — Jun 2025
Jr. CAE Engineer (Freelance | Project-Based Work)
C2C Consultancy
1. CFD Airflow Simulation ( Nov 2023 - Dec 2023 )
2. FEA Pressure Simulation for Tank ( Aug 2024 )
3. FEA Structural Load Analysis ( Jun 2025 ).
July 03,2024 - September 03,2024
Product Designer
Mechnido
Completed a 3-month internship at Mechnido, where I worked on real-time product development tasks for an electric scooter, focusing on design using SolidWorks and FEA analysis using ANSYS.

Education

2021 — 2025
B.E. Mechanical and Mechatronics Engineering With Additive Manufacturing
SNS College of Engineering, Coimbatore.
Graduated with honors. Graduated with First Class with Distinction, securing 8.99 CGPA. Nominated for ARP (All-Rounder Performer) and BOG (Best Outgoing Student).
2020 — 2021
HSC
Vivekananda Matric Higher Secondary School
Completed with 86%
2018 — 2019
SSLC
Vivekananda Matric Higher Secondary School
Completed with 81%

Industrial Projects

CFD Airflow Simulation

As a freelancer at C2C Consultancy.

Problem:

Required airflow performance evaluation of an industrial ventilation system to analyze pressure distribution and flow efficiency.

Action:

Designed the ventilation model in SolidWorks and performed CFD simulation using STAR-CCM+ to study airflow velocity, turbulence regions, and pressure variations.

Result:

Provided accurate airflow insights and suggested optimization recommendations to enhance ventilation efficiency.

FEA Pressure Simulation for Tank

As a freelancer at C2C Consultancy.

Problem:

Required airflow performance evaluation of an industrial ventilation system to analyze pressure distribution and flow efficiency.

Action:

Designed the ventilation model in SolidWorks and performed CFD simulation using STAR-CCM+ to study airflow velocity, turbulence regions, and pressure variations.

Result:

Provided accurate airflow insights and suggested optimization recommendations to enhance ventilation efficiency.

FEA Structural Load Analysis

As a freelancer at C2C Consultancy.

Problem:

The tank cap required stress and Factor of Safety (FOS) validation under real-world applied pressure and load conditions.

Action:

The tank cap required stress and Factor of Safety (FOS) validation under real-world applied pressure and load conditions.

Result:

Confirmed design stability and ensured the tank cap met safety standards with sufficient durability.

Featured Projects

Final Year Project

Airborne Energy (CFD Study)

Final year project focusing on enhancing EV efficiency through aerodynamic optimization and regenerative airflow systems using CFD.

Third Year Project

Refrigerator with Built-in Oven

Innovative dual-function appliance that repurposes waste heat from refrigeration for cooking, enhancing energy efficiency.

Third Year Project

Notching Machine

Precision mechanical system using crank and lever mechanisms for hair clip manufacturing and assembly processes.

Second Year Project

Portable Radar Detection System

Developed using Arduino and ultrasonic sensors for military and maritime applications. Published research paper on the design.

First Year Project

Automatic Sanitizer Stand

IoT-based contactless sanitizer dispenser using IR sensors and Arduino UNO to prevent bacterial transmission.

First Year project

Solar Tracker System

Automated solar panel positioning system using Arduino and LDR sensors to maximize energy capture efficiency.

Hackathon Project

Automatic public light

Developed an IoT-based contactless sanitizer dispenser using Arduino UNO and IR sensors. The system detects a user’s hand and dispenses sanitizer automatically to prevent bacterial transmission.

Formula Car

📄 F1 FEA & CFD Study

The Formula 1 car was designed using SolidWorks, structurally validated through ANSYS FEA, and aerodynamically optimized using CFD techniques. This resulted in a strong, stable, and performance-efficient model.

SolidWorks ANSYS CFD Simulation
🚀 View Full Report

🏎️ This is my very first Formula 1 car design, beautifully crafted using SolidWorks, where I dedicated myself to achieving realistic proportions and detailed bodywork. ❤️ Being deeply passionate about Formula 1, this creation reflects not just my technical skills but also my lifelong fascination with speed, design, and engineering excellence. ⚙️🔥

🏎️ This is my second Formula 1 car design, carefully modeled in SolidWorks with perfect dimensions and refined detailing. 💫 Through this design, I aimed to achieve greater accuracy and realism, showcasing my growing skills and dedication as a passionate Formula 1 enthusiast and automotive designer. ⚙️🔥

🏎️ This design showcases only the Formula 1 chassis and wheels, precisely modeled in SolidWorks to focus on structure, alignment, and balance. ⚙️ This stage highlights the foundation of my design process, emphasizing strength, proportion, and the core framework of a Formula 1 car. 🔩✨

🏎️ This design showcases only the Formula 1 chassis, precisely modeled in SolidWorks to focus on structure. ⚙️ This stage highlights the foundation of my design process, emphasizing strength, proportion, and the core framework of a Formula 1 car. 🔩✨

Go-Kart

📄 Go-Kart Design

The go-kart was designed in SolidWorks and structurally validated using ANSYS FEA, resulting in a robust, stable, and high-performance vehicle that successfully participated in national-level competitions.

SolidWorks ANSYS Simulation
🚀 View Full Report

🏎️ This is the design of our 130cc go-kart, which I created as the Design Head for Team Piratez, a go-kart team that has participated in national-level events. 🎖️ I designed our first go-kart in the Piratez theme, fully assembled in SolidWorks, showcasing my strength in 3D design, attention to detail, and passion for creating high-performance vehicles. ⚙️🔥

🏎️ This is the second go-kart model I designed for Team Piratez, this time in my role as Team Mentor. ⚡ Featuring a 155cc engine and fully assembled in SolidWorks, this design demonstrates my continued growth in engineering, leadership, and precision 3D modeling for high-performance go-karts. ⚙️🔥

🏎️ This is the complete Sample design of our side-engine go-kart, fully assembled in SolidWorks. ⚙️ This model highlights the full integration of components, precise engineering, and my ability to design complex high-performance go-karts from concept to detailed 3D assembly. 🔩🔥

🏎️ This is the complete design of our side-engine go-kart, fully assembled in SolidWorks. ⚙️ This model highlights the full integration of components, precise engineering, and my ability to design complex high-performance go-karts from concept to detailed 3D assembly. 🔩🔥

My Works

Ansys Deformation
Ansys Static
FEA Go-Kart Chassis
FEA F1 Chassis
Go-kart Design
Go-kart Design
Go-kart Design
SolidWorks Motion
SolidWorks Design
F1 Design
F1 Design
CFD (Autodesk)
CFD Water flow (Star CCM +)
CFD Air flow (Star CCM +)
CFD Air flow (Star CCM +)

Achievements

BOG with Professor
Water Rocketry with friends
Agri Intex expo
ARP
Outer college events
1st event
Class Toper
Presentations
BOG with principal & VP
BOG team
Event
Water Rocketry Team
Go-Kart achievements
Go-Kart Old Team
Go-Kart Event
Go-Kart 1st event
Go-Kart New Team
Go-Kart Best Team

Patents

MINI DISC PLOUGHER
DESIGN OF NAMTURAL AIR COOLING
POP UP BLADE USING RACK & PINION

My Expertise

Go-Kart & Leadership Experience

✨ Roles & Responsibilities

  • Vice Captain
  • Design Head
  • Team Mentor

🤝 Vice Captain

Assisted in leading the team and coordinating tasks.

✏️ Design Head

Led design from concept to simulation with accuracy.

🧑‍🏫 Team Mentor

Guided team in design & simulation.

Technical Skills

🎨 Design Software

  • SolidWorks
  • AutoCAD
  • 3D Modeling

🔬 Analysis Tools

  • ANSYS
  • Simulation
  • FEA

🌊 CFD Software

  • STAR-CCM+
  • Autodesk CFD
  • Fluid Dynamics

🎯 Design

  • Adobe Illustrator
  • Canva
  • UI/UX

💻 Development

  • HTML/CSS/JS
  • Visual Studio
  • Web Design

Let's Work Together

Have a project in mind? I'd love to hear about it.

✉️
Email
akash2004ba@gmail.com
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Location
Kanyakumari, India
📞
Phone
+91 9487905762
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